Objective
- To spearhead the sustainable research, development and commercialisation of by-products derived from the oil palm industry.
Strategic Research Areas
- Supply chain and availability of oil palm biomass.
- Physical, mechanical and chemical characterisations of fibres derived from oil palm biomass.
- Utilisation and treatment of palm oil mill effluent (POME)
- Green products from biomass. (e.g. Charcoal, activated carbon, bio-compost, bio-fertiliser, etc)
- Bioprocessing of biomass.
- Fine chemicals from cellulose, hemicellulose and lignin components.
- Bio-composite products such as carbon composite, nano-composite, high density fiber board (HDF), etc.
- Commercialisation of technologies on bioprocessing, engineering processing and bio-products.
Objectives GROUP LEADER GROUP MEMBERS Objectives GROUP LEADER GROUP MEMBERS
1. Charcoal and Activated Carbon Pilot Plant Carbonisation is a well-known process that allows humans to produce charcoal/biochar. Processables can include all types of oil palm biomass wastes and other renewable wastes. Charcoal/biochar can work as a natural fertiliser, soil conditioner, fuel and adsorbent, therefore biomass carbonisation technologies provide solutions to waste management and agriculture, environment and energy at the same time. There are various types of carbonisation technologies offered from small-medium to significant, medium-scale, as stated below: a. Closed Dome Carbonisation System (Taki System) b. The Continuous Carbonisation System c. Carbonisation Activation System (Two-in-One System) 2. Product Testing and Analytical Laboratories We provide analytical services by different instruments that are mostly related to identifying the characteristics of oil palm biomass. The instruments providing services are as below: a. Scanning Electron Microscope (SEM) with EDX Hitachi S-3400N The Hitachi S-3400N SEM is a high performance, user-friendly scanning electron microscope with new improvements that allow the best results for a wide range of applications. b. Fourier Transformed Infrared Spectrometer (FTIR)(Frontier) Fourier Transform Infrared Spectroscopy (FTIR) is an analytical technique used to identify organic (and in some cases inorganic) materials, including polymer compounds. This technique measures the absorption of various infrared light wavelengths by the material of interest. c. Thermal Gravimetric Analyzer (TGA)(Pyris 6) The Pyris 6 TGA Thermogravimetric Analyzer from PerkinElmer is an easy-to-use system for quality assurance/quality control (QA/QC) and educational applications. The analyser provides many features that enhance ease of operation, productivity and reliability. d. Viscometer (Viscosity Measurement) A viscometer is an instrument used to measure the viscosity of a fluid. Viscometers only measure under one flow condition. e. UV-Vis Spectrometer Ultraviolet–Visible Spectroscopy or Ultraviolet-Visible Spectrophotometry (UV–Vis or UV/Vis) refers to absorption spectroscopy or reflectance spectroscopy in part of the ultraviolet and the full, adjacent visible spectral regions. UV/Vis spectroscopy is used in analytical chemistry for the quantitative determination of different analytes, such as transition metal ions, highly conjugated organic compounds and biological macromolecules. f. BET Surface Area Analyzer BET analysis provides precise specific surface area evaluation of materials by nitrogen adsorption measured as a function of relative pressure. This service is offered at Stesen Penyelidikan MPOB-UKM, Bangi Lama. 1. Material Processing Plant The research centre in MPOB/UKM is equipped with biomass material processing plants such as the EFB fibre processing plant, oil palm trunk processing plant or sawmill, the oil palm chipper, pelletizing machine and other fibre-processing machines. These material processing plants, besides being used for in-house research, are also used by universities, research institutes and industries requiring such facilities. The woodchipper in the MDF pilot plant can be used for chipping various types of materials such as EFB, OPT, OPF, kenaf and rubberwood. 2. R&D Pilot Plants The MDF pilot plant is equipped with the latest technology, which consists of a pressurized refiner, a glue doser, a tube dryer, a former and a pressing system. The pressurized refiner is equipped with a 30 cm diameter refiner disc, powered by a motor with variable speeds that can reach up to 5000 rpm. The refiner system is designed to have a steam pressure up to 10 bars. Production capacity is between 20 and 100 kg/h, depending on process conditions, the type of material and the type of refiner plate used. The resin can be injected through the blow-line resin injection system which gives better glue penetration, resulting in higher strength of the board. A multi-variable setting hot press equipped with an automatic control system is used to produce multi wood-based panels. The platen size is 600 mm x 600 mm and temperature of the platen can be set up to 220 degrees Celcius. The press has a programmable pressing cycle.